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Dry Shake Method
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DUSTONE
COLOR RELEASE
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WHAT
IS;
DUSTONE COLORED RELEASE is
a very fine colored powder
formulated for use in the texture stamping of concrete
flatwork.
DUSTONE COLORED RELEASE is
applied to the surface of
the concrete just prior to the placement of the
stamping tools.
DUSTONE COLORED
RELEASE enhances the tools ability to
reproduce the fine textures of stone, slate, wood, etc. in
concrete
by forming a dry interface between the concrete and the
stamping
tools during installation and imparting color to the
finish surface.
DUSTONE COLORED
RELEASE color selections shown on the
Dustone
Color Chart brochure are approximate shades not
exact
matches. We suggest a sample be made using actual
job materials
and finishing techniques before making final color
selections.
Manufacturing quality and consistency is assured by
strict control
of blending of the different components in their proper
proportions.
COVERAGE RATES:
Coverage rates will vary due to concrete
finishing techniques, job conditions and the type of
texture tools used
Generally 3.5 lbs. per 100 sq. ft. is adequate, up to but
no more than 6 lbs
Packaging:
Powder Release Agent, 1-pail, =
33-lbs or 15kgs
Coverage:
1000 sq. ft. per pail
For
information on, See Liquid
Release
SEE
COLOR CHART
DUSTONE
COLOR RELEASE AGENT

Description and Uses: Dustone antiquing Release is
broadcast over the surface of freshly placed
colored-concrete hardscapes or interior floors before
imprinting with MATCRETE® or other type of
texturing tools or rollers. It forms a bond-breaking
barrier that helps prevent the tools
from sticking to the fresh concrete and marring its
fragile surface. During the process, a portion of the
Colored antiquing release becomes embedded in the surface
where it is trapped by the hardening concrete. When the
surface is subsequently washed and sealed, an attractive,
variegated, mottled, and antiqued appearance is obtained
with colors ranging from that of the underlying concrete
to that of the antiquing release, with mixtures of the two
the most likely.
To protect the antiqued appearance from wearing or
weathering away over time, the imprinted concrete must be
sealed and maintained with clear sealer. It produces
an attractive, low-maintenance, semi-gloss film that is
resistant to abrasion, many chemicals, and surface
staining. Joints should be sealed with calking in a
blending color to provide harmonious transitions at the
joint lines and allow the beauty of the design to dominate
and to keep excess water from getting under the slab to
help resist soil expansion or cracking due to it.
Limitations: Dustone antiquing release is not
intended for use on vertical surface or for use as a
curing material, It should not be used as the primary
concrete-coloring agent, but must be applied over freshly
placed color-hardened or integrally colored
concrete. Dustone antiquing
release is intended to produce a variegated
appearance, Timing, finishing, application and removal
techniques, mix design, texture of the imprinted pattern,
color combinations, weather, experience in use of the
materials, sealing and other factors will significantly
affect the amount of antiquing ultimately obtained and the
final appearance of the antiqued surfaces.
Enough material must be applied so that moisture
does not migrate to the surface, causing the texturing
tool or roller to stick. The powdered antiquing release is
very finely ground and should not be applied when wind
conditions are such that it may drift during broadcasting
or be displaced from the surface of the concrete after
application. Surrounding areas should be protected to
reduce the possibility of staining during application.
Applicable Standards: The coloring materials in
antiquing release conforms to ASTM C 79 for color
stability. Professional concreting standards and
practices, including those published by the American
Concrete Association, should be followed. See Application
below.
Available Colors : Dustone antiquing release is
available from stock in colors approximating selected
colors from Dustone Color Release / Color Hardener
Chart. Due to dissimilarities in composition of
materials, these colors are similar to, but not an exact
match for colors. Unique
coloring and antiquing
effects are produced by using antiquing release in a
different and normally darker color than that of the
concrete surface. If less antiquing is desired, a color
that is more similar to the color of the concrete should
be chosen.
Product Sizes: Dustone antiquing
release is available in 33 pound (15kg) pails.
Coverage: Coverage will vary depending on timing,
method of finishing prior to imprinting, application
techniques, effect desired, tools used, and job or other
conditions. For most applications, the coverage rate is
approximately 3-4 pounds per 100 square feet (1.5-2.0
kg/10 m2). A more exact coverage rate can be determined
after producing Jobsite samples and noting the
amount of material needed per square foot. Usually
1000 sq. ft. per Pail.
Shelf life: under normal conditions and when kept
dry, the shelf life of antiquing release is at least
one year from the date of purchase . inventory should be
rotated.
Cautions: do not breath dust. Do not take
internally. Keep out of the reach of children. Use with
adequate ventilation, dust mask (niosh/msha tc 21c
approved), safety goggles, and gloves are recommended.
First
Aid: eyes-do not rub eyes. Immediately flush
thoroughly with plenty of water. Skin-Wash thoroughly with
soap and water. Remove soiled clothing. Inhalation-move to
fresh air. If symptoms persist or develop, or if ingested,
get medical attention. Wash thoroughly immediately after
handling. close container after each use. Before using or
handling, read all applicable material and follow
directions.
Jobsite samples. Producing antiqued, imprinted
concrete requires skill and practice. Timing, finishing,
application and removal techniques, mix design, texture of
the imprinted pattern, color combinations, weather,
experience in use of the materials, sealing and other
factors will significantly affect the amount of
antiquing ultimately obtained and the final
appearance of the imprinted, antiqued surface.
Representative jobsite samples should be produced and
approved prior to installation. For safety considerations,
the jobsite samples should be inspected after completion
to verify and approve the adequacy of wet and dry slip
resistance.
Antiquing Release Application:
Surrounding areas, landscaping, and adjacent
surfaces should be protected. The work area should be
roped off, nearby vehicles removed, and appropriate
sections closed to traffic. Application on a still day is
recommended, since the powdered antiquing release is very
finely ground, and wind conditions will severely affect
its application. The required pails of antiquing
release should be distributed around the perimeter of the
area to be antiqued. Immediately prior to imprinting, the
antiquing release should be hand-broadcasted evenly across
the surface by the dry-shake method, normally in one
broadcasting operation (shake). To prevent drifting, the
antiquing release should not be broadcast for above knee
level or for more than a few feet, less under windy
conditions.
To
prevent adhesion during imprinting, a complete and
adequate layer of antiquing release should exist between
the concrete and the mat-type texturing tool or roller.
Sufficient material should be applied so that the
sheen disappears form the surface of the concrete, but
sine texture details may be diminished, the application of
an excessive amount should be avoided.
Timing is critical to successful application. If
the antiquing release is applied while the slab is too
plastic, more material than desired my become embedded in
the concrete and difficult or impossible to remove,
causing the final color to be mostly that of the antiquing
release. If the antiquing release is applied when the
concrete is not plastic enough, little material will be
able to combine with the concrete and most of it will be
remove from the surface without producing the desired
color effect. The
finish applied to the surface of the concrete prior to
stamping will also affect the amount of material that
embeds in the concrete. Rough finishes will retain more
antiquing release than flat finishes.
Antiquing release removal: After the
imprinted concrete has been installed for a minimum of
1-10 days, the remaining un-embedded antiquing release
should be removed by a thorough rinsing off. Followed by
washing with a high pressure water sprayer, or a carpet
back or pad scrub, depending on desired finish.
An adequate area should be tested prior to washing
and rinsing the entire surface to insure that the concrete
is strong enough to resist damage and scaling. Sufficient
antiquing release should be remove to obtain the desired
effect. Care should be taken so that adjacent surfaces are
not stained, and runoff should be controlled in accordance
with local, state, and federal regulations. All surfaces
should be thoroughly inspected to verify and approve
installation and safety prior to opening the area to
traffic.
Sealing:
To seal and protect the antiqued surface, one or
two coats of Sealer must be applied.
Our Renew-Crete®
sealer is a premium-quality, environmentally
compatible coating that offers excellent durability while
complying with the most stringent air-quality
requirements. It reduces surface staining and is resistant
to abrasion, deicing salts, many chemicals, weather, and
ultraviolet (UV) radiation.
It can be applied by using a Sprayer Like our SP-35
Big Mouth. Care should be taken in
preparing the surface before application of the clear
sealer as the antiquing release may affect the adhesion
between the sealer and the color-hardened surface,
particularly if the non embedded material is not
adequately removed.
As soon as possible after the antiquing release has
been removed and after the moisture content of the
concrete is low enough so that alkali and other salts do
not become trapped beneath the sealer, normally 4-28 days
after placement, one or two coats of sealer should be
applied evenly by airless sprayer at
the rate of approximately
200-300 square feet per gallon (7-10m2/L) per coat. The
second coat if any should be applied after the first coat
is completely dry, a minimum of 4-24 hours after
application of the first coat depending on temperature and
humidity. All
surfaces should be thoroughly inspected to verify and
approve installation and safety, including wet and dry
slip resistance, prior to opening the sealed surface to
traffic.
Availability:
Dustone Release Agent is shipped nationwide and
internationally, directly to the user or by our outside
dealers and representatives.
Costs: Material costs will vary depending the amount
of release applied. At the application rate of 3-4 pounds
pre 100 square foot (1.5-2.0kg/10m2) the cost f.o.b.
our warehouses is approximately .6 to .8 per square
foot for our basic colors.
Prices are subject to change.
Maintenance:
Sealed, imprinted and antiqued concrete hardscapes
and floors should be maintained by sweeping. Spills should
be cleaned when they occur. Dirt may be hosed off with
water. Heavily soiled areas may be wet cleaned by mopping
or by scrubbing with a scrubbing brush and a properly
diluted, high-quality commercial detergent. .
A maintenance application of sealer should be made
periodically as the coat is worn off the surface.
Warranty Summary: Warranty. Generally,
represents and warrants only that its products are of
consistent quality. No other oral or written statement is
authorized. Any liability is limited to refund or
replacement of defective product. The end user shall
determine product’s suitability and assume all risks and
liability.
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APPLY - RELEASE
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Dry Shake Method
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APPLY - RELEASE
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